Elijah’s school has a charity auction every year. Last year I made coasters with the school logo on them. This year I thought I’d make a sign since those are so popular. I ended up with a sign that says “but first, pray”.
I didn’t want to just make a painted sign. I wanted the words to stand proud of the surface. A laser cutter would be the right tool for the job, but I don’t have one and our maker space is closed while the pandemic rages. I bought a handful of cheap 1/16″ CNC bits assuming that I would break a few of them in the process.
My first attempt was cutting everything out of MDF. That worked ok for the large “pray” word but the smaller individual letters didn’t hold up. The MDF wasn’t strong enough to hold together at that scale. I then made them out of 1/4″ poplar and they worked fine. I sanded and painted everything, but then I realized that I didn’t have a great way to keep those tiny letters stuck on the wood. I was nervous that one little bump might knock some of them off. After trying a few things, I decided to use my Cricut to make a stencil for the individual letters and then I glued on the bigger word.
I finished it off with a keyhole slot on the back so that it could be mounted easily on a wall. The keyhole bit I have is a 1/4″ shank so normally I put a different collet on the router in my router table, carefully measure and align everything and then pray that it all works. This time I realized that I could just stick the keyhole bit into my CNC and manually drive the machine to get the cut exactly right. It was so much easier!
The end result looks pretty simple but it took a ridiculous amount of time, especially when spread into the tiny amounts of free time that I’ve been able to devote to it. Hopefully it raises a few bucks for the school.